Series wound DC motor is a self-excited DC motor that converts electrical power into mechanical power based on electromechanical law. But in this motor, the field winding is connected in series to the armature winding.
In this motor, we have a large amount of starting torque, so it’s the best with (applications of DC series motor):
- Small electrical appliances
- Traction applications
- Crane applications
- Winching systems
- And versatile electric equipment
And also, the advantages of the series motor are:
- High starting torque for a given power rating
- Simple construction
- Easy to design
- Easy maintenance
- It works with both alternating or direct current power source
- And effective cost
Construction of DC Series Motor
DC series motor has the same construction of any DC motor; there is:
The stator is considered the field winding house and is made up of two or more electromagnetic pole pieces.
The rotor carries the armature conductors, the commutator(brush segments), and other motors’ fundamental components.
However, the DC series motor has some distinguishes as there are higher current flows through the field coil.
The field coils are wound with relatively fewer but thicker turns to support the highest current produced. We use heavier wires to provide minimum electrical resistance.
The Principle of Operation of DC Series Motor
Initially, when we connect a voltage source to the motor, a high amount of current is produced because the resistance of both armature and field windings is small. In the same way, this high current produces a strong magnetic field.
High torque is provided to the armature shaft, so the motor rotates at its maximum speed in starting, and in the presence, a counter EMF resulted and limited the produced current.
The DC series motor has a maximum speed and torque at the start, but the torque comes down when the speed increases because the produced current reduces.
We agree that equations are the best to make everything clear and easy; so we will start with the current:
Voltage and Current Equation of Series DC Motor
Considering the following variables:
The total current passes on the motor are
From the basic voltage equation
In this manner, a series motor and the series current equals the armature current (Ise=Ia) so
Also, like all other DC motors, the field flux is proportional to the field current (Iseα Φ); in this motor, all currents pass on the circuit are equal
The field flux becomes proportional to the armature current or the total supply current, so we say that the series motor flux is strong enough to produce sufficient torque.
We should mention that the series motor’s torque is proportional to the square of the field current, so we have this high starting torque.
Characteristics of Series Wound DC Motor
Speed & Torque of Series DC Motor
The most important thing in any machine is the torque and the speed, and that’s what we need from any machine.
In a series motor, the torque has a linear relationship with the current produced in the windings. If a heavy current flows throw the windings, it produces a large torque in the motor.
The series motor’s speed depends on the torque, as a heavy electromagnetic torque produces a high strong speed. This speed can lift heavy load overcoming its initial inertia of rest.
And for this reason, a series motor becomes essential as a starter motor in industrial applications that deal with heavy mechanical loads like huge cranes or large metal chunks.
Speed Regulation of Series Motor
When we add external load to the shaft, the motor’s speed automatically reduces, and the motor doesn’t have the ability to bring back the reduced speed to its original value. And with this reduction in speed (N), we will have a back EMF
This EMF decreases and will help to increase the net voltage, which in return increases the field current to be:
And as the current increases, the field’s magnetic core tends to saturate, so the magnetic flux linking the coils increases. However, the motor cannot provide the necessary amount of force to bring back the speed to its previous value.
Disadvantages of DC Series Motor
Unfortunately, series DC motor has some small disadvantages as:
- Poor speed regulation, as when we increase the load, the speed of the motor decreases.
- Not suitable for many applications because it requires loading before starting.
- The torque is proportional to the speed, so when the speed decreases, the torque drops sharply.